Compressor Oil Analysis
Compressor oil analysis is a critical monitoring method to ensure efficient operation of industrial equipment and reduce maintenance costs. These analyses evaluate the physical and chemical properties of the oil, providing early warnings about both compressor performance and potential failures. With Compressor Oil Analysis, one can look inside a compressor and predict the functioning of the compressor. Mainly compressor oil analysis will be monitored to prevent malfunctions and costly maintenance that may occur.
Why Analyze Compressor Oil
The oils used in compressor systems not only serve a lubricating function, but also:
- Provides heat transfer,
- Reduces friction,
- Serves as an anti-corrosion barrier,
- Removes dirt and particles from the system.
Over time, these oils oxidize, become contaminated or their additives deteriorate. This can reduce compressor efficiency and increase the risk of overheating or failure. This is why
periodic oil analysis is a vital practice for system health.
Advantages of Compressor Oil Analysis
- Extending the oil change period
- Preventing the cost of unnecessary oil changes
- Predicting the wear of components inside the compressor
- Improve Equipment Lifespan
- Reduce Downtime Cost
- Contamination Control
Which Tests are Performed in Compressor Oil Analysis?
Compressor oil analysis includes numerous tests that evaluate the physical, chemical and tribological properties of the oil. Here are the most commonly used analysis parameters:
1. Viscosity Determination: Measures the fluid resistance of the oil. Viscosity values at both low and high temperatures indicate whether the oil meets the appropriate operating conditions.
2. Total Acid Number (TAN): Determines the oxidation level of the oil. A high TAN value is an indication that the oil has started to deteriorate.
3. Particle Analysis: The amount of abrasive particles entering the system or formed inside is measured. It is classified according to the ISO 4406 standard.
4. Water Content (Karl Fischer Titration): The amount of moisture in the oil is determined. Water can deteriorate the properties of the oil and cause corrosion.
5. Elemental Analysis (ICP Spectroscopy): Detection of wear metals (iron, copper, aluminum, etc.). This analysis provides information on which parts are worn.
6. Oxidation and Nitration Products: Evaluates the chemical stability of the oil. High oxidation can indicate that the additives have deteriorated and the oil needs to be changed.
7. Flash Point: Indicates the oil's tendency to ignite. A low flash point indicates the accumulation of volatile substances and may cause a fire risk.
In our laboratories serving in many parts of Turkey, Compressor Oil Analysis is carried out in accordance with the relevant legal regulations and standards.
